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    Hitachi Power Solutions combines AI, drones to enhance wind turbine blade maintenance services


    May 5, 2022 - Anonymous

     

      Hitachi Power Solutions offers greater safety and security when inspecting wind blades; Carbon Revolution reveals 23- and 24-inch carbon fiber wheels for EV SUV and pickup vehicles; Thunder Composites uses automated pultrusion, RTM and other processes for automotive and land defense vehicles; and more.

      Hitachi Power Solutions (Ibaraki, Japan) says it is taking a big step forward to commence advanced services, titled "Blade Total Service," that mitigate the risks of wind power facilities - such as deterioration due to wear and tear of rotating blades, stress imposed by violent winds during typhoons and damage caused by lightning - by combining AI and other digital technologies with cutting-edge drone technology.

      Yukihiro Shirahama, a maintenance service engineer of wind power facilities at Hitachi Power Solutions, stresses the importance of keeping rotating blades in proper maintenance. "While power is being generated, the tip of the blades rotates at a speed of 300 kilometers per hour, which makes it very vulnerable to damage," Shirahama notes. "In fact, at various wind farms, there have been cases of dropped or broken wind turbine blades. We, too, have had such experiences at the facilities we service, in that we have encountered several instances of wind turbine blades being damaged by lightning strikes and typhoon winds."

      To address this shared concern, the Japan Wind Power Association (JWPA) in March 2021 established the "Wind Power Facilities - Rotating Blade Inspection and Repair Guidelines." A member of the working group for compiling the guidelines, Hitachi Power Solutions, set out in fiscal year 2021 to develop a new maintenance service geared specifically toward the guidelines in a bid to ensure greater safety and security at wind power facilities.

      When going about designing Blade Total Service, Hitachi Power Solutions paid particular attention to advancing its maintenance services by integrating inspection using digital technology with maintenance planning and repair work. Hitachi joined forces with Sensyn Robotics Inc. (Tokyo, Japan), a provider of automatic, drone-based image capture, to further the guidelines' developments.

      One of the advantages of automatic, drone-based image capture, says Hitachi, is, first and foremost, shorter inspection time and higher work efficiency. Secondly, this system is said to help significantly increase inspection accuracy. Automatic image capture using drones enables a technician to capture images of the object from all angles and to take high-definition images head on and up close, with the result being that the extent of damage can be determined no matter where and when images are taken.

      In addition, for this project, the company says it developed a data management system that sorts through and classifies the mounds of image data by wind farm or shooting angle. Applying digital data management to inspection, maintenance planning and repair work under a unified system improves work efficiency. Furthermore, amassing data on past damage and repair history also helps to enhance the effectiveness of maintenance planning.

      Meanwhile, repair work benefits greatly from the use of drones for the inspection of wind turbine blades. A self-taught, experienced repair engineer, Naoya Kanazawa, explains: "When we use drones for automatic image capture, images are taken from the same position and angle every time. We suggested to Sensyn Robotics that we instead shoot images from five diferent angles. This is because it can sometimes be difficult to determine the extent of damage from images taken from the four traditional angles, along the X and Y axes, head on. Low accuracy in damage assessment can afect choices when it comes to repair work and repair techniques. Our goal for this project was to develop advanced services that cover everything from inspection to repair work, which should allow us to repair and maintain the blades in an optimal manner according to plan."

      Ultimately, the roles and goals of Blade Total Service underpins the safe and secure operation of wind power facilities. "For one thing, we are thinking of further tapping into the strengths of the 'OT [Operational Technology] x IT [Information Technology]' formula," Shlrahama notes. "For example, we are hoping to accumulate more specific knowledge such as the tendency for certain types of damage to turbine blades, as well as tendencies in repair history in order to further optimize our maintenance service. Also, this new maintenance service can be applied to not just our facilities, but to facilities from many diferent suppliers as well, which should allow us to extensively contribute to the expansion of the wind power business in Japan."

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